客户 The Customer
Erling Sande 公司主要进口和销售船只、船只和摩托车里的铃木发动机、标致摩托车、北极猫雪地车和沙滩车。此外，为了扩展产品范围，公司还销售配套附件和备件。持续增长的产品数量促使该公司建造新仓库并重组工作流程。
Erling Sande as is importing and distributing boats, Suzuki engines for boatsand motorbikes, Peugeot Scooters, Artic Cat snow mobiles and ATV’s. In addition they sell accessories and spare parts to their broad product range. Continuousgrowth and in volume and number of products made it necessary to build a new warehouse and reorganize the working processes.
1 任务定义 Task definition
现有的仓库已经不能够满足物流的需求。备件和配套附件从6000多米的货架上拣选出来，装入手推车。货架占用建筑面积700平方米，储物盒中包含约38000个货位，总共存储45000多个不同的物品。据计算，拣选性能为每小时40订单行，共需三人完成。公司希望节省空间、提高拣选效率，实现实时库存管理、拣货错误最小化和少于24小时的配送准备。
Erling Sande as is importing and distributing boats, Suzuki engines for boats and motorbikes, Peugeot Scooters, Artic Cat snow mobiles and ATV’s. In addition they sell accessories and spare parts to their broad product range. Continuousgrowth and in volume and number of products made it necessary to build a new warehouse and reorganize the working processes.
2 解决方案 Solution
在占地面积不足40 平米的空间内安装垂直回转式仓储系统。40 ％的较小部件存放在4 台 Kardex Megamat RS 350里，这几台设备含有多种尺寸的储物盒。遵循“分批处理”的拣选原则，缩短拣货时间。指示灯（TIC Matrix）显示目标储物盒和目标容量，以便拣选器能够快速、直接、正确地存取货物。仓库管理软件使用批量积累的方法同时控制4台设备，避免了两个拣选器的等待时间。
Vertical carousels were installed in less than 40 m2 floor space. 40 % of the smaller parts is accommodated in 4 Kardex Megamat RS 350, the units contains of bins of various sizes. Access times were achieved by using the“batch” picking principle. A light indicator (TIC Matrix) shows the target bin and target volume to the picker to permit rapid, direct and error-free access.The warehouse management software used controls 4 machines simultaneously using batch accumulation. This avoids waiting times for the pickers.
3 过程描述 Process description
我们很高兴以个人咨询的方式为您详细讲解流程。
We would be delighted to explain the process description in detail in a personal consultation.
4 优势一览
–相同数量的商品只需不到15％的占地面积
–使用“pick-by-light“，99％安全存取
–由原先1 / 3的员工拣选，每小时超过100个订单行
–节省70％的人力资源
4 Advantages at a glance
– Same amount of goods on less than 15 % of the floor space
– 99 % safe access by using “pick-by-light” operator prompting
– More than 100 order lines per hour picked by 1/3 of the staff
– 70 % less personnel resources
5 供货范围
– 4台垂直回转式仓储系统，共480个料架
– 存储容量为8300个储物盒，36500个货位
– 尺寸：宽 x 深 x 高 ：3475 x 1671 x 7960 毫米
– TIC Matrix 位置指示器
– Power Pick Global “Order Processor“软件 +可选
– ERP系统（IBM解决方案1）接口
5 Scope of delivery
– 4 vertical carousels with a total of 480 shelves
– Storage capacity 8,300 containers, 36,500 locations
– Dimensions W x D x H ：3,475 x 1,671 x 7,960 mm
– TIC Matrix position indicator
– Power Pick Global “Order Processor” + Options
– Interfaces to ERP system (IBM Solution 1)
